Automation systems in bulgur production optimize production processes, improving energy efficiency while enhancing product quality. Fully automated systems in production facilities manage processes without the need for manual intervention. SCADA systems monitor every stage of production, providing real-time data flow and offering operators the ability to optimize processes.
At the raw material entry stage, materials are securely stored using silo systems and automatic conveyor lines, and directed to the production lines. SCADA systems continuously monitor stock levels and send automatic alerts in case of shortages.
In bulgur production, vibrating sieving systems are used to separate foreign materials. Dust and foreign particles are removed through automated filtration systems during the process. With sensor and SCADA integration, fill levels and sieving efficiency along the production line are monitored in real time.
The boiling and drying of bulgur at specified temperature and humidity levels is controlled by automation systems. SCADA analyzes temperature, time, and humidity levels in real-time and provides operators the opportunity to monitor the process. During the drying phase, heating systems and fans are automatically adjusted to ensure energy efficiency.
Mill systems are used to grind bulgur to the desired fineness. Motor speeds, pressure, and vibration levels are controlled by PLC and SCADA systems to ensure optimal performance.
Ground bulgur is passed through sieving systems to separate it into various size fractions. Granule size is analyzed by sensors, and classification is performed accordingly. The SCADA system optimizes the fill levels and production speed of each sieve group.
Automatic filling and packaging machines determine the weight of the products using precise weighing systems and perform the packaging. The SCADA system records production speed, filling levels, and packaging data, monitoring the overall performance of the production line.
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