Feed Mill Automation

Incoming raw materials are weighed using scales and recorded into the SCADA system. Quality control is ensured through moisture, temperature, and foreign substance sensors. Raw materials are directed to silos via automatic conveyor systems. SCADA monitors silo fill levels, optimizing raw material management.

Raw materials are automatically taken in the specified proportions according to the recipe by dosing systems. The SCADA system ensures each component is used in the correct proportions. Thanks to precise weighing systems, materials are dosed with a tolerance of ±0.5%.

During the grinding phase, crushers and mills are controlled via SCADA, and particle sizes are optimized. Motor loads, temperature, and pressure values are monitored in real time. The mixing process is adjusted to ensure a homogeneous distribution.

During the pelletizing process, temperature (80–90°C), humidity (14–17%), and pressure (150–250 bar) are controlled by SCADA. Pellet hardness and density are continuously monitored by sensors to maintain quality control.

Pelleted feed is cooled down to 25–30°C using coolers to enhance its hardness. Unwanted particles and dust are separated using screening systems to improve quality.

Feed bagging machines prepare products in 25 kg, 50 kg, or 1-ton packages. Labeling systems retrieve product information from the SCADA database and print it on the bags. Warehouse management systems update stock levels in real-time, optimizing shipping planning.